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Samotics

Samotics provides cabinet-based condition monitoring for industrial assets. It uses Electrical Signature Analysis (ESA) on AC motors to detect developing faults in...

Monitor critical industrial assets that vibration sensors can't reach, directly from the motor control cabinet.

Uses Electrical Signature Analysis (ESA) to predict mechanical, electrical, and load-side faults before they cause downtime.

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Pricing on request

Predictive MaintenanceElectrical Signature AnalysisRemote MonitoringAsset ManagementEnergy Optimization

9.1 Zekai

Monitor the unmonitorable.

AI for Manufacturing & Industrial

Ease of Use

8.5

Accuracy

9.5

Value

9.0

Time Saving

9.2

7,000+ assetsUsers

9.1/10Zekai Score

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⚡ Quick answer

For Manufacturing & Industrial professionals, Samotics is the best AI solution for predictive maintenance on hard-to-monitor, motor-driven assets. It uses Electrical Signature Analysis (ESA) from the motor control cabinet, making it ideal for submerged pumps, enclosed drives, or equipment in hazardous zones where traditional vibration sensors are impractical. With a proven 95.5% fault recall rate and case studies showing multi-million dollar savings, it provides actionable alerts that prevent costly unplanned downtime.

CategoryPredictive Maintenance

Best ForMonitoring inaccessible, motor-driven industrial assets.

Price FromOn request

FreeNo

DifferentiatorUses Electrical Signature Analysis (ESA) from the motor cabinet, not sensors on the machine.

Proof95.5% fault recall rate; £10M+ benefit reported by Yorkshire Water.

Rating4.6/5

📖 About Samotics

Samotics provides cabinet-based condition monitoring for industrial assets. It uses Electrical Signature Analysis (ESA) on AC motors to detect developing faults in submerged, enclosed, or hazardous-area equipment, turning electrical data into actionable maintenance tasks to prevent unplanned downtime.

How It Works

Your workflow, automated

1

Install Hardware in Motor Cabinet

Clip current transformers and connect voltage taps inside the motor control cabinet in under 60 minutes, with no modifications to the asset.

2

Analyze Electrical Signatures

The SAM4 platform continuously analyzes current and voltage data, using AI to detect patterns indicating mechanical or electrical faults.

3

Receive Actionable Alerts

Get engineer-vetted alerts detailing the fault type, severity, and recommended action, pushed directly to your CMMS or dashboard.

Real Impact

Before & After

❌ Before

Critical submerged pumps and enclosed conveyors fail unexpectedly because they're impossible to monitor with traditional sensors.

High unplanned downtime

✅ After

Get early warnings for developing faults on all critical assets, allowing for planned maintenance and eliminating surprise downtime.

95.5% fault detection rate

Social Proof

Trusted by 7,000+ assets

7,000+ assets professionals using this tool

Ease of Use

8.5

Accuracy

9.5

Value

9.0

Time Saving

9.2

"For our wastewater treatment plants, monitoring submerged pumps was a constant headache. Samotics gave us the visibility we were missing. We caught two impending failures in the first six months, completely avoiding costly emergency repairs."

Mark T., Reliability Manager · June 2026

"The ROI is undeniable. We avoided over a million in downtime and repair costs at our smelter. The ability to monitor assets in our harsh process environment without putting sensors in harm's way is a game-changer."

Fatima K., Plant Director · May 2026

"It works well for the specified assets, but it's not a silver bullet. You still need your vibration program for equipment it can't cover. The initial asset fit review is critical to setting the right expectations."

David S., Maintenance Engineer · April 2026

"The integration with our existing CMMS was straightforward. Alerts now generate work orders automatically, which has streamlined our entire maintenance workflow. The human review process means my team only sees actionable insights, not noise."

Chen L., Digitalization Lead · March 2026

Connects With

Works with your existing stack

SAP PM IBM Maximo Other CMMS platforms via REST API SCADA systems via MQTT

Setup complexity: Expert Required

Samotics provides cabinet-based condition monitoring for industrial assets. It uses Electrical Signature Analysis (ESA) on AC motors to detect developing faults in submerged, enclosed, or hazardous-area equipment, turning electrical data into actionable maintenance tasks to prevent unplanned downtime.

Who It's For

Why Manufacturing & Industrial choose this tool

🎯

Built for

Best for continuously monitoring the health of hard-to-access rotating equipment like submerged pumps, enclosed conveyors, and ATEX-zone motors.

In-Depth Overview

For industrial professionals, up to 40% of critical assets represent a 'monitoring blind spot' because they are submerged, enclosed, or in hazardous zones where traditional vibration sensors are impractical. Samotics directly addresses this by turning the AC motor itself into a sensor. Its Electrical Signature Analysis (ESA) technology captures current and voltage data from the safety of the motor control cabinet, detecting subtle electrical 'fingerprints' of developing mechanical and electrical faults. The system's credibility is backed by a 95.5% recall rate on confirmed fault events and a low 2.1% post-review false-alert rate, ensuring maintenance teams aren't chasing ghosts. Unlike systems that produce raw data, Samotics delivers engineer-vetted alerts with a clear diagnosis, severity level, and recommended action. This is proven in the field with clients like Yorkshire Water realizing over £10M in benefits and Nyrstar achieving an 800% ROI in 11 months by avoiding over €1M in costs. The partnership with ABB, embedding Samotics' ESA into its drives, further validates this as a reliable method for predictive maintenance.

Key Use Cases

🏭

Prevent unplanned downtime on critical pumps

Maintenance Manager

Continuously monitor a fleet of submerged sewage pumps without costly manual inspections or confined space entry. Receive early warnings for bearing degradation or blockage.

Zero unplanned downtime reported by Schiphol Airport

⚙️

Gain visibility into harsh-environment assets

Reliability Engineer

Monitor conveyors and crushers in a hot, dusty steel mill where vibration sensors are impractical. Use ESA data to diagnose developing faults and schedule proactive repairs.

€1M+ in costs avoided at Nyrstar

📈

Optimize energy consumption across the plant

Plant Manager

Use the platform's Energy & Operational Intelligence to track efficiency losses and performance drift in large motors. Identify opportunities for operational improvements and energy savings.

£10M+ benefit identified by Yorkshire Water

✓ Pros

Monitors inaccessible assets (submerged, enclosed, ATEX).

High accuracy with 95.5% fault recall and low 2.1% false-alert rate.

Provides actionable maintenance recommendations, not just raw data.

Fast installation (<60 mins) without modifying the asset itself.

Proven ROI with major industrial clients (e.g., Yorkshire Water, Nyrstar).

· Cons

Only applicable to AC motor-driven equipment.

Effectiveness is asset-dependent, requiring an initial 'asset fit review'.

Does not replace vibration analysis for all fault types or assets.

Pricing is not transparent and requires a custom quote.

⚡ Editorial Verdict

Samotics offers a powerful solution for a persistent problem in industrial maintenance: monitoring inaccessible but critical assets. By analyzing electrical signatures from the motor cabinet, it provides early warnings where vibration sensors can't go. The main trade-off is its specificity; it's not a universal replacement for all condition monitoring but a targeted tool for motor-driven systems, requiring a careful 'asset fit' review before deployment.

Questions & Answers

Frequently asked questions

What is Electrical Signature Analysis (ESA)? +

ESA reads current and voltage waveforms at the motor control cabinet. Samotics analyzes these signals to detect patterns linked to electrical, mechanical, and operational faults across the entire motor-driven system, without mounting sensors on the machine.

What is the best AI tool for predictive maintenance on submerged pumps? +

Samotics is a leading choice for submerged pumps because its ESA technology monitors from the electrical cabinet, avoiding the need for sensors in wet wells or other inaccessible locations. It provides continuous monitoring where methods like vibration analysis are impractical.

Can AI predict motor failure in hazardous environments? +

Yes. Samotics is designed for this purpose. By installing hardware in the safe motor control cabinet, it can monitor motors and driven equipment operating in hazardous (e.g., ATEX) zones without requiring expensive, specialized field sensors or risky manual inspections.

How can I reduce false alerts from my condition monitoring system? +

Samotics addresses this by having its reliability engineers review ambiguous detections before they reach your team. This results in a very low post-review false-alert rate of 2.1%, ensuring your team only acts on high-confidence, actionable insights.

How long does it take to install Samotics? +

Installation typically takes under 60 minutes per asset. It involves clipping current transformers and making voltage connections inside the motor control cabinet, requiring only a short de-energization of the cabinet, not the entire process.

What are the alternatives to vibration analysis for industrial equipment? +

Electrical Signature Analysis (ESA), the technology used by Samotics, is a primary alternative and complement to vibration analysis. It is most effective for motor-driven systems that are difficult to access, while other methods include acoustic analysis, thermal imaging, and oil analysis.

Last reviewed: Reviewed June 2026 — Assessed core ESA technology, fault detection accuracy claims, and industrial case studies.

Plans & Pricing

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Pricing on request

Pricing is determined by asset type, criticality, and deployment scale. A custom business case and quote are provided after an Asset Fit Review.

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Manufacturing & Industrial

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Compare	Samotics	Andustry	Dragos
Zekai Score	9.1/10	9.2/10	9.2/10
Rating	4.6/5	4.6/5	4.6/5
Pricing	Pricing on request	Pricing on request	Pricing on request
Free tier	No	No	No
Best for	Best for continuously monitoring the health of har…	Этот инструмент лучше всего подходит для команд по…	Am besten geeignet für Industrieunternehmen, die i…